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Syllabus for E Level Exam - Mechanical Engineering

Paper - I

Theory of Machines and Machine Design, Engineering Mechanics and Strength of Materials,

Properties of Pure Substances, 1st Law of Thermodynamics, 2nd Law of Thermodynamics, Air standard Cycles for IC Engines, IC Engine Performance, IC Engines Combustion, IC Engine Cooling & Lubrication, Rankine cycle of System, Boilers, Classification, Specification, Fitting & Accessories, Air Compressors & their cycles, Refrigeration cycles, Principle of Refrigeration Plant, Nozzles & Steam Turbines.

Properties & Classification of Fluids, Fluid Statics, Measurement of Fluid Pressure, Fluid kinematics, Dynamics of Ideal fluids, Measurement of Flow rate, basic principles, Hydraulic Turbines, Centrifugal Pumps, Classification of steels.

Paper - II

Theory of Machines and Machine Design

Concept of simple machine, Four bar linkage and link motion, Flywheels and fluctuation of energy, Power transmission by belts – V-belts and Flat belts, Clutches – Plate and Conical clutch, Gears – Type of gears, gear profile and gear ratio calculation, Governors – Principles and classification, Riveted joint, Cams, Bearings, Friction in collars and pivots.

Engineering Mechanics and Strength of Materials

Equilibrium of Forces, Law of motion, Friction, Concepts of stress and strain, Elastic limit and elastic constants, Bending moments and shear force diagram, Stress in composite bars, Torsion of circular shafts, Bucking of columns – Euler’s and Rankin’s theories, Thin walled pressure vessels.

Thermal Engineering

Properties of Pure Substances : p-v & P-T diagrams of pure substance like H2O, Introduction of steam table with respect to steam generation process; definition of saturation, wet & superheated status. Definition of dryness fraction of steam, degree of superheat of steam. H-s chart of steam (Mollier’s Chart).

1 st Law of Thermodynamics : Definition of stored energy & internal energy, 1st Law of Thermodynamics of cyclic process, Non Flow Energy Equation, Flow Energy & Definition of Enthalpy, Conditions for Steady State Steady Flow; Steady State Steady Flow Energy Equation.

2 nd Law of Thermodynamics : Definition of Sink, Source Reservoir of Heat, Heat Engine, Heat Pump & Refrigerator; Thermal Efficiency of Heat Engines & co-efficient of performance of Refrigerators, Kelvin – Planck & Clausius Statements of 2nd Law of Thermodynamics, Absolute or Thermodynamic Scale of temperature, Clausius Integral, Entropy, Entropy change calculation of ideal gas processes. Carnot Cycle & Carnot Efficiency, PMM-2; definition & its impossibility.

Air standard Cycles for IC engines : Otto cycle; plot on P-V, T-S Planes; Thermal Efficiency, Diesel Cycle; Plot on P-V, T-S planes; Thermal efficiency.

IC Engine Performance, IC Engine Combustion, IC Engine Cooling & Lubrication. Rankine cycle of steam : Simple Rankine cycle plot on P-V, T-S, h-s planes, Rankine cycle efficiency with & without pump work.

Boilers; Classification; Specification; Fittings & Accessories : Fire Tube & Water Tube Boilers.

Air Compressors & their cycles; Refrigeration cycles; Principle of a Refrigeraton Plant; Nozzles & Steam Turbines.

Fluid Mechanics & Machinery Properties & Classification of Fluid : ideal & real fluids, Newton’s law of viscosity, Newtonian and Non-Newtonian fluids, compressible and incompressible fluids.

Fluid Statics : Pressure at a point.

Measurement of Fluid Pressure : Manometers, U-tube, Inclined tube.

Fluid Kinematics : Stream line, laminar & turbulent flow, external & internal flow, continuity equation.

Dynamics of ideal fluids : Bernoulli’s equation, Total head; Velocity head; Pressure head; Application of Bernoulli’s equitation.

Measurement of Flow rate Basic Principles: Venturimeter, Pilot tube, Orifice meter.

Hydraulic Turbines: Classifications, Principles.

Centrifugal Pumps: Classifications, Principles, Performance.

Production Engineering

Classification of Steels : mild steal & alloy steel, Heat treatment of steel, Welding – Arc Welding, Gas Welding, Resistance Welding, Special Welding Techniques i.e. TIG, MIG, etc. (Brazing & Soldering), Welding Defects & Testing; NDT, Foundry & Casting – methods, defects, different casting processes, Forging, Extrusion, etc, Metal cutting principles, cutting tools, Basic Principles of machining with (i) Lathe (ii) Milling (iii) Drilling (iv) Shaping (v) Grinding, Machines, tools & manufacturing processes.